UNCLASSIFIED, PUBLIC RELEASE Additive Manufacturing for Broadband Sensors expensive to obtain, have long lead times, and are typically limited to 10 GHz. However, free-field laboratory tests often require measurements beyond those limits. This research explores the application of additive manufacturing technologies to develop custom D-dot sensors for applications that require sensing exceeding 12 GHz. Although they appear to have a simple structural design, these sensors require exceptional precision when manufacturing. By leveraging the design freedom of additive manufacturing, several mechanical designs are being explored, simulated, manufactured, and evaluated in laboratory settings. This study focuses on investigating the optimal additive manufacturing techniques while simultaneously attempting to extend the usable frequency range of the sensor to 12 GHz and higher. Approved for public release; distribution is unlimited. Public Affairs release approval #_AFRL20251090__
UNCLASSIFIED, PUBLIC RELEASE
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